Cost equation
If downtime or lost production costs are calculated for the asset, the default cost equation is selected, if applicable. This is the calculation rule used to determine the costs of a downtime incident or reduced throughput.
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Downtime
Period of time that the asset will not function in the event of a failure.
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Reduced throughput
When the failure mode results in reduced production instead of downtime, record the amount of time that reduced throughput is in effect.
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Reduced throughput cost
APM calculates the cost of reduced throughput using the reduced throughput amount, the operating percentage, and the cost equation.
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Downtime costs
APM calculates the downtime cost using the downtime amount and the cost equation.
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Miscellaneous costs
Additional costs not included in the downtime or reduced throughput costs.
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Lost production cost
APM calculates the lost production cost by adding the downtime costs, miscellaneous costs, and reduced throughput costs.
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Lost production quantity
In detailed evaluations, lost production quantity is calculated based on the cost equation’s intervals, which specify monetary values and quantities per duration (for example, hours).
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Materials
Monetary cost for materials to repair equipment in the event of the asset’s failure.
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Equipment
Monetary cost for equipment to repair the asset in the event of failure.
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Contractors
Monetary cost for contract workers to repair equipment in the event of the asset’s failure.
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Miscellaneous
Additional monetary cost to repair the asset in the event of failure.
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Total repair costs
APM calculates the total repair costs.
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Labor costs
APM calculates the labor cost by adding the costs for each trade.
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Secondary damage costs
Monetary cost of the secondary damage caused by the failure.
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Secondary damage costs
Additional damage caused to other assets by the initial or primary failure. If appropriate, select this option and enter an amount and a description of the damage. This information is included in the total costs and shown on the Failure Data tab.
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Secondary damage description
Description of the secondary damage caused by the failure.
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Occurrence costs
Estimated fixed cost associated with a downtime occurrence. For example, this could be a fixed cost associated with restarting a machine after it has been shut down.
When failure mode optimization requires Isograph Availability Workbench, this attribute is mapped to project effect per occurrence cost in AWB.
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Cost of multiple failures (Cm)
Estimated cost if a protected function fails while its protective device or protective system is in a failed state.
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Severity
Severity indicates the relative criticality of the consequence when a failure occurs.
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Analyzed by
The analysis team member who performed the evaluation.
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